Engineers at the University of California San Diego, have created a wearable microgrid screen printed onto clothing. The microgrid harvests and stores energy from the human body to power small electronics. It consists of three main parts: sweat-powered biofuel cells, motion-powered devices called triboelectric generators, and energy-storing supercapacitors. All parts are flexible, washable, and can be screen printed onto clothing.
In a statement, Lu Yin, a nanoengineering Ph.D. student at the UC San Diego Jacobs School of Engineering and co-first author of the paper, said that the team applied the microgrid concept to create wearable systems that are powered sustainably reliably and independently, reports UCSD.
“Just like a city microgrid integrates a variety of local, renewable power sources like wind and solar, a wearable microgrid integrates devices that locally harvest energy from different parts of the body, like sweat and movement, while containing energy storage,” said Yin.
The wearable microgrid is built from a combination of flexible electronic parts that were developed by the Nanobioelectronics team of UC San Diego nanoengineering professor Joseph Wang, who is the director of the Center for Wearable Sensors at UC San Diego and corresponding author on the current study. Each part is screen printed onto a shirt and placed in a way that optimizes the amount of energy collected.
Biofuel cells that harvest energy from sweat are located inside the shirt at the chest. Devices that convert energy from movement into electricity, called triboelectric generators, are positioned outside the shirt on the forearms and sides of the torso near the waist. They harvest energy from the swinging movement of the arms against the torso while walking or running. Supercapacitors outside the shirt on the chest temporarily store energy from both devices and then discharge it to power small electronics.
Harvesting energy from both movement and sweat enables the wearable microgrid to power devices quickly and continuously. The triboelectric generators provide power right away as soon as the user starts moving, before breaking a sweat. Once the user starts sweating, the biofuel cells start providing power and continue to do so after the user stops moving.
“When you add these two together, they make up for each other’s shortcomings,” Yin said. “They are complementary and synergistic to enable fast startup and continuous power.” The entire system boots two times faster than having just the biofuel cells alone and lasts three times longer than the triboelectric generators alone.
The wearable microgrid was tested on a subject during 30-minute sessions that consisted of 10 minutes of either exercising on a cycling machine or running, followed by 20 minutes of resting. The system was able to power either an LCD wristwatch or a small electrochromic display–a device that changes color in response to an applied voltage–throughout each 30-minute session.
Each wearable provides a different type of power. The biofuel cells provide continuous low voltage, while the triboelectric generators provide pulses of high voltage. In order for the system to power devices, these different voltages need to be combined and regulated into one stable voltage. That’s where the supercapacitors come in; they act as a reservoir that temporarily stores the energy from both power sources and can discharge it as needed.
All of the parts are connected with flexible silver interconnections that are also printed on the shirt and insulated by waterproof coating. The performance of each part is not affected by repeated bending, folding and crumpling, or washing in water–as long as no detergent is used.
The main innovation of this work is not the wearable devices themselves, Yin said, but the systematic and efficient integration of all the devices.
“We’re not just adding A and B together and calling it a system. We chose parts that all have compatible form factors (everything here is printable, flexible, and stretchable); matching performance; and complementary functionality, meaning they are all useful for the same scenario (in this case, rigorous movement),” he said.
The system could be used by athletes or during exercise. The researchers are developing other designs to harvest energy while the user is sitting down or moving slowly.